FAQ

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According to the polyurethane foam association over 1.8 billion pounds of flexible polyurethane foam products are produced annually in North America. There are many different types of foam out there; they are all based on altered forms of plastic filled with micro bubbles. Some examples of SPF products are: polystyrene foam, polyethylene foam, Styrofoam, and polyurethane foam. Polystyrene foam (often blue) is used in rafts, life preservers, and insulation wraps for residential homes. Polyethylene foam is used in cushions, pillows and beds. Styrofoam is usually white, and typical uses are white foam for coolers, mugs, or cups (e.g. coffee/or hot chocolate). Finally Polyurethane foam is a yellow type of foam for roofing, insulation, refrigeration warehouses, foam boards. Foam roofing is one of the most common polyurethane foam applications. Top 10 Myths about Foam Roofing There are probably as many myths as there are types of foam. Some of these misconceptions may be partly due to the fact that there are so many different kinds of foam. With about three decades of foam roofing experience we have heard some myths so absurd we won’t bother listing them here. This article is an attempt to dispel some of the most typical myths and rumors about foam roofing. Here are ten of the most common polyurethane spray foam roofing myths, listed in no particular order.

Myth #1: Foam Roofing is New Although the groundwork for polyurethane foam was done by Otto Bayer and his team in 1937, polyurethane foam would not become available until much later. In 1952 polyisocyanates became commercially and commercial production of flexible polyurethane foam began in 1954, based on toluene diisocyanate (TDI) and polyester polyols. The invention of these foams (initially called imitation Swiss cheese by the inventors) was thanks to water accidentally introduced in the reaction mix. These materials were also used to produce rigid foams, gum rubber, and elastomers. As a product, polyurethane foam is over half a century old. By the late ’60’s and ‘70’s polyurethane foam had evolved into exterior roofing applications. The earliest foam roofs are now around 50 years old.

Myth #2: You can’t stop a Determined Bird from pecking a Foam Roof Birds will not peck through a good quality SPF roof coating. When properly installed using top quality products an SPF roof coating cannot be damaged by bird pecks.

Myth #3: You Can’t Walk on a Foam Roof You CAN walk on a foam roof without having the skills of those ninjas that walk on rice paper. A foam roof is completely capable of sustaining the weight of a normal person as it can hold 50 PSI.

Myth #4: Foam Roofing Material is like Memory Mattress Foam Memory foam mattresses are very low density and open cell, while roofing foam is much higher density and composed of closed cells. Polyurethane closed cell foam used in roofing applications is a completely different material composition vs memory foam.

Myth #5: Foam Roofing is Expensive A foam roof actually costs less than a typical BUR or single ply roof and includes up to R20 value at the same time. Consider that all BUR or EPDM or Asphalt roofs are all actually an oil based product. Rising oil prices are driving up the costs of most typical flat roof alternatives, while the cost of foam roofing has remained more constant. An additional benefit to consider, is that a foam roof is the last roof you’ll ever need to buy. Furthermore, a foam roof provides exceptional insulation, we use reflective cool roof coatings (on completed foam projects) which results in even further reduced energy costs. A UV reflective coating alone can cut down cooling costs by 40 percent. You won’t need to replace the foam roof in 20 years - you can simply maintain the protective coating by periodically adding re%u2010coats to protect the roof from prolonged UV exposure.

Myth #6: Foam Roofing is Not Durable Polyurethane is often used in the soles of shoes due to its extreme durability. Many of the earliest foam roofs are still standing. Foam roofing has already stood the test of time, and a foam roof can last the life of your building. Our hard coat UV reflective coating is comparable to a very tough truck box liner material. We expect many years of service from this urea protective coating.

Myth #7: Foam Boards Insulate as Well as a Sprayed Foam Roof Sprayed foam roofing is manufactured on site, and is sprayed to perfectly conform to your roof as a single monolithic barrier to the elements. A foam board roof is full of seams which allow moisture and vapour transmission, greatly reducing the insulation capacity. A sprayed foam roof seals a roof better than any traditional material.

Myth #8: Polyurethane Foam is Toxic Polyurethane foam materials are completely inert and safe. After the initial cure time of less than 24 hours, foam will not support mould or mildew.

Myth #9: Polyurethane Foam is not Green New generation polyurethane foams are made with renewable resource materials such as soy meal, organic phosphates, castor oil adding to its sustainability through a safer product. There will never be any tear off, avoiding landfills. The foam reduces transportation costs due to its form as it experiences an exothermic reaction multiplying the end use product.

Myth #10: Foam Roofing Absorbs Water The SPF used in roofing applications is “closed cell”. In other words, it is a plastic with millions of tiny closed cells which are impenetrable by water. A block of SPF submerged under water will remain buoyant and dry indefinitely. It is used in flotation docks and the hulls of sea vessels. In roofing applications, closed%u2010cell SPF is manufactured at the job site using specialized equipment, certified products, certified contractors and certified sprayers. Summary During the last few decades foam roofing has grown in popularity and become the flat and low slope roofing material of choice for environmentally conscious consumers. Foam roofing is truly a high quality, high performance product.

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SUPERIOR SPRAY FOAM

Toll Free (Saskatchewan): 1 (866) 566-7077 Fax: (306) 242-4415
#80 - 3924 Broadsky Ave, Saskatoon, SK, S7P 0C9
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